Zencrack example bracket - icon

Double-lug Bracket

Sample Applications

Double-lug Bracket

Analysis of a 2-crack configuration in a double-lug bracket

This analysis demonstrates growth of two cracks in one of the lugs of a double-lug bracket. The pin passing through the lugs is modelled as a rigid body with contact definitions on the inner lug surfaces. The loading is a constant amplitude displacement on the pin.

Figure 1 and Figure 2 show the geometry and uncracked mesh.

The initial cracks are both defined by a circle of radius 2mm. Previews of these geometric definitions and the initial remesh regions are shown in Figure 3 and Figure 4.

Animations of crack growth and contoured crack surface are shown in Figure 5, 6 and 7.

One crack dominates to the extent that the second crack stops growing.

Zencrack example bracket - geometry

Figure 1 - Intact model geometry

Zencrack example bracket - mesh

Figure 2 - Meshed uncracked model

Zencrack example bracket - mesh

Figure 3 - Meshed uncracked model with highlight of initial crack geometries and initial remesh regions

Zencrack example bracket - mesh

Figure 4 - Meshed uncracked model with highlight of initial crack geometries and initial remesh regions (zoomed view)

Zencrack example bracket - growth step 25 filled

Figure 5 - Animation of crack growth (partly obscured once the large crack passes the rear corner of the lug)

Zencrack example bracket - growth step 25 opacity

Figure 6 - Animation of crack growth (with reduced opacity)

Zencrack example bracket - growth step 25 profiles

Figure 7 - Animation of crack growth profiles with contours of cycle count