Zencrack example pipe elbow - icon

Flanged Pipe Elbow

Sample Applications

Flanged Pipe Elbow

Crack growth analysis in a flanged pipe elbow

This analysis demonstrates a crack growing in the wall of a pipe elbow. The crack is located at a weld location at the end of one of the flange stiffeners. The initial crack is semi-circular with radius 2mm. The analysis is controlled by a constant amplitude applied displacement on the face of one the flanges. The face of the other flange is fixed.

The model uses the "large crack-block" approach in Zencrack. In the uncracked mesh a region of four large elements is created and tied to the surounding tet mesh. This is the blue region in Figures 2 and 3. The large crack-blocks replace these four elements to introduce the initial defect into the model as shown in Figures 4, 5 and 6.

The triangular stiffener is attached to the crack region by a tied surface. This allows the crack region to be remeshed as the crack advances. The animations in Figures 7 to 10 and the profiles in Figure 11 show that the crack grows turns and grows below the stiffener.

Zencrack example pipe elbow - geometry

Figure 1 - Intact model

Zencrack example pipe elbow - mesh

Figure 2 - Uncracked mesh of the model

Zencrack example pipe elbow - mesh

Figure 3 - Close-up of the uncracked mesh

Zencrack example pipe elbow - mesh

Figure 4 - Close-up of the initial cracked mesh

Zencrack example pipe elbow - mesh

Figure 5 - Close-up of the initial cracked mesh

Zencrack example pipe elbow - mesh cutaway

Figure 6 - Cut view showing the initial crack

Zencrack example pipe elbow - growth step 5 cutaway

Figure 7 - Animation showing a deformed mesh with a cut-away to reveal the crack

Zencrack example pipe elbow - growth step 5 mises cutaway

Figure 8 - Animation showing Mises stress on a deformed mesh with a cut-away to reveal the crack

Zencrack example pipe elbow - growth step 5

Figure 9 - Animation showing a deformed mesh

Zencrack example pipe elbow - growth step 5 mises

Figure 10 - Animation showing Mises stress on a deformed mesh

Zencrack example pipe elbow - profiles

Figure 11 - Crack profiles shown in the Zencrack GUI

Zencrack example pipe elbow - chart K vs a

Figure 12 - Ki vs crack growth at 0.5 parametric distance along the crack fronts

Zencrack example pipe elbow - chart a vs N

Figure 13 - Crack growth vs cycles at 0.5 parametric distance along the crack fronts