Zencrack example additive manufacturing - 3 cracks - growth step 20 opacity

Additive Manufactured Specimen

Sample Applications

Additive Manufactured Specimen

Multiple cracks in an additive manufactured test specimen model

This sample application shows a fatigue crack growth analysis using the remeshing method for a model of an additive manufactured test specimen. The specimen has an irregular external surface. The specimen has been analysed under cyclic end load using a modified Hartman-Schijve crack growth law.

Figures 1 and 2 show stress plots for the uncracked specimen.

Two semi-elliptic surface cracks and one quarter-elliptic corner crack have been inserted into the specimen as starter cracks close to the locations of peak stress. All three initial crack have the same depth and 3:2 aspect ratio.

Animations of the crack growth are shown in Figures 3, 4 and 5.

Zencrack example additive manufacturing - mesh

Figure 1 - Stress contours for the uncracked specimen in Abaqus/Viewer

Zencrack example additive manufacturing - mesh zoomed in

Figure 2 - Stress contours for the uncracked specimen in Abaqus/Viewer (zoomed view)

Zencrack example additive manufacturing - 3 cracks - growth step 20 filled

Figure 3 - Animation of crack growth for 3-crack model

Zencrack example additive manufacturing - 3 cracks - growth step 20 opacity

Figure 4 - Animation of crack growth (with reduced opacity) for 3-crack model

Zencrack example additive manufacturing - 3 cracks - growth step 20 profiles

Figure 5 - Animation of crack growth profiles for 3-crack model